Push Back Racking System - Maximize Storage Efficiency

💡 What Is Push Back Racking?

Push Back Racking is a LIFO (Last-In, First-Out) storage system where pallets are stored on nested carts that glide along inclined rails. When a new pallet is loaded, it pushes previously stored pallets backward. During retrieval, the front pallet is removed, and gravity automatically shifts the next pallet forward to the access point. Key features include:

Multi-Depth Storage: Configurations support 2–5 pallet depths, maximizing space utilization.

No Powered Operations: Utilizes gravity and roller mechanisms for seamless movement, reducing energy costs.

FIFO Compatibility: While inherently LIFO, the system can be designed for FIFO (First-In, First-Out) workflows when required.

✅ Key Benefits of Push Back Racking

Enhanced Storage Density

By reducing aisle space, Push Back Racking increases storage capacity by up to 40% compared to selective pallet racking.

Achieves 60–80% space utilization by storing multiple pallets in a single lane.

Improved Operational Efficiency

Forklifts operate only at the aisle front, eliminating the need to drive into racks, which reduces labor time and accident risks.

Faster Access: Loads slide smoothly to the pickup point, cutting retrieval time by up to 30%.

Versatility and Customization

Supports loads ranging from 500 kg to 2,000 kg per pallet, accommodating diverse industries.

Modular designs adapt to warehouse height and layout, with options for custom colors and coatings.

Cost-Effective Maintenance

Durable components like sealed bearings and powder-coated steel minimize wear and extend system lifespan.

Lower energy consumption compared to automated systems, with no need for power-dependent mechanisms.

🏭 Applications Across Industries

Push Back Racking excels in environments requiring high-density storage and moderate selectivity:

Cold Storage: Reduces energy loss by limiting forklift movement in temperature-controlled facilities.

E-Commerce and 3PLs: Ideal for medium-turnover goods, as seen in Taoyuan Nankan Logistics Park, where it boosted capacity by 40%.

Bulk Commodities: Efficiently manages seasonal inventory or large batches of limited-SKU products, such as beverages or raw materials.

⚙️ Technical Specifications

Structure: Heavy-duty steel frames (e.g., Q235) with epoxy powder coating for corrosion resistance.

Load Capacity: Up to 1.5 tons per level, with options for heavier loads.

Safety Features: Inclined rails with damping rollers control pallet speed (<0.3 m/s) to prevent impacts.

🛠️ Implementation Considerations

Floor Flatness: Critical for smooth cart movement; tolerance should be ≤2% slope.

Forklift Skill: Operators require training for precise loading/unloading to avoid misalignment.

Inventory Management: Suited for ABC classification, where B-items occupy Push Back zones while A-items remain in accessible areas.

💎 Conclusion

Push Back Racking System is a smart investment for warehouses aiming to boost storage capacity, streamline operations, and reduce long-term costs. Its blend of gravity-based efficiency, rugged design, and adaptability makes it a standout choice for dynamic supply chains.

Ready to transform your storage space? Contact us today for a free consultation and custom design tailored to your needs!